Solar Charge Controller Circuit Diagram
Solar Charge Controller Circuit Diagram
Here is the schematic diagram of Solar Charge Controller (Solar Regulator). You may want to print it out, and then go on reading. Solar Charge Controller (Solar Regulator) is designed for 12V systems employing panels of up to 7A total current, and loads of not over 20A. It can be easily modified for greater currents.
U1A compares an adjustable sample of the present battery voltage to a 5V reference from a highly stable source. According to the result, it controls the power transistors Q1 and Q2, which shunt off the excess power generation from the panel. A diode (D1) avoids battery voltage to go back to the panel under no-light condition. To avoid imprecise voltage control due to varying diode drop, the sample is taken from the battery side, even if this means a very small power waste.
The power resistors R1 and R2 are dimensioned in such a way that under maximum shunting, these resistors will dissipate almost all power (about 100W total), leaving the transistors running cool. The highest dissipation in the transistors happens when the regulator is dissipating half of the panel output; in this case, each transistor will dissipate
40wp solar panel, 40wp mono crystalline solar panel
40W Solar Panel FeaturesHigh Efficiency
12V DC standard output
CE,TUV junction box
Lifetime:25 years
Warranty:5 years
90% power 10 years
80% power 20 years
40W Solar Panel Specification
Model CNCB40W-12
Nominal power Pm 40W
Power allowance ±3%
Optimized working voltage Vm 17.6V
Optimized working current Im 2.28A
Open circuit voltage Voc 21.8V
Short circuit current Isc 2.67A
Module efficiency 12.00%
Withstanding voltage DC715V
Dimension of module (mm) 645*545*28
Net weight (kg) 4.5
30W Solar Module
30W Solar Panel Features
High Efficiency
12V DC standard output
CE,TUV junction box
Lifetime:25 years
Warranty:5 years
90% power 10 years
80% power 20 years
30W Solar Panel Specification
Model CNCB30W-12
Nominal power Pm 30W
Power allowance ±3%
Optimized working voltage Vm 16.7V
Optimized working current Im 1.796A
Open circuit voltage Voc 21.3V
Short circuit current Isc 2.25A
Module efficiency 11.70%
Withstanding voltage DC715V
Dimension of module (mm) 645*545*28
Net weight (kg) 4.5
20W Solar Module
20W Solar Panel Features
High Efficiency
12V DC standard output
CE,TUV junction box
Lifetime:25 years
Warranty:5 years
90% power 10 years
80% power 20 years
20W Solar Panel Specification
Model CNCB20W-12
Nominal power Pm 20W
Power allowance ±3%
Optimized working voltage Vm 17.5V
Optimized working current Im 1.14A
Open circuit voltage Voc 21.9V
Short circuit current Isc 1.19A
Module efficiency 10.2%
Withstanding voltage DC715V
Dimension of module (mm) 640*306*22
Net weight (kg) 2.5
10W Solar Module
10W Solar Panel Features
High Efficiency
12V DC standard output
CE,TUV junction box
Lifetime:25 years
Warranty:5 years
90% power 10 years
80% power 20 years
10W Solar Panel Specification
Model CNCB10W-12
Nominal power Pm 10W
Power allowance ±3%
Optimized working voltage Vm 16.7V
Optimized working current Im 0.60A
Open circuit voltage Voc 21.3V
Short circuit current Isc 0.65A
Module efficiency 7.60%
Withstanding voltage DC715V
Dimension of module (mm) 368*310*22
Net weight (kg) 1.5
5kw Solar System
5000W Solar Power System Features
◆ Digital indication of working model
◆ Perfect protection function, thus the system has higher reliability.Battery Charger Protection, Battery Low Voltage Protection, Overload Protection Short Circuit Protection, Thermal Protection, Fault Indication Function
◆ LCD display function, visually display battery voltage and charge current
◆ Integrated design of controller and inverter,with simple structure and easy maintenance
◆ Frequency toroidal transformer, ensures that inverter has high efficiency and low no-load loss
◆ Pure sine wave output, compared with square wave or modified wave, has higher efficiency and higher capability of driving load
◆ PWM stepless unload mode, which burn the excess power, making the battery charging in best status
◆ Suitable for household lighting, TV, fan, radio, computer, electric motor and refrigerator
5000W Solar Power System Specification
Model CNCH-5000W
Solar panel power 125WP*40pcs
Solar charge controller 96V60A
Solar inverter 6000W Pure wave sine inverter
Battery capacity 2V 1000AH *48pcs
Output voltage/frequency 110VAC/220VAC 50/60Hz
Inverter conversion efficiency 85%
Volume 4.2M3
Weight 950Kg
5000W Solar Power System Load Item
60 Energy Saver Bulbs
1 Radio or CD/DVD player
2 Refrigerator
2 Fans
1 Cookers / Microwaves
2 Desktop or Laptop Computers
2 Colour TV
5000W Solar Power System Notes
Can supply electric 25000w/day
Charge full battery can guarantee that two consecutive rainy days of normal power supply
The maximum power load for the system: 6000W
4KW Solar System
4000W Solar Power System Features
◆ Digital indication of working model
◆ Perfect protection function, thus the system has higher reliability.Battery Charger Protection, Battery Low Voltage Protection, Overload Protection Short Circuit Protection, Thermal Protection, Fault Indication Function
◆ LCD display function, visually display battery voltage and charge current
◆ Integrated design of controller and inverter,with simple structure and easy maintenance
◆ Frequency toroidal transformer, ensures that inverter has high efficiency and low no-load loss
◆ Pure sine wave output, compared with square wave or modified wave, has higher efficiency and higher capability of driving load
◆ PWM stepless unload mode, which burn the excess power, making the battery charging in best status
◆ Suitable for household lighting, TV, fan, radio, computer, electric motor and refrigerator
4000W Solar Power System Specification
Model CNCH-4000W
Solar panel power 125WP*32pcs
Solar charge controller 96V45A
Solar inverter 5000W Pure wave sine inverter
Battery capacity 2V 600AH *48pcs
Output voltage/frequency 110VAC/220VAC 50/60Hz
Inverter conversion efficiency 85%
Volume 3.6M3
Weight 820Kg
4000W Solar Power System Load Item
30 Energy Saver Bulbs
1 Radio or CD/DVD player
1 Refrigerator
2 Fans
1 Desktop or Laptop Computers
1 Colour TV
4000W Solar Power System Notes
Can supply electric 20000w/day
Charge full battery can guarantee that two consecutive rainy days of normal power supply
The maximum power load for the system: 5000W
3kW Solar System
3kW Solar System Features
◆ Digital indication of working model
◆ Perfect protection function, thus the system has higher reliability.Battery Charger Protection, Battery Low Voltage Protection, Overload Protection Short Circuit Protection, Thermal Protection, Fault Indication Function
◆ LCD display function, visually display battery voltage and charge current
◆ Integrated design of controller and inverter,with simple structure and easy maintenance
◆ Frequency toroidal transformer, ensures that inverter has high efficiency and low no-load loss
◆ Pure sine wave output, compared with square wave or modified wave, has higher efficiency and higher capability of driving load
◆ PWM stepless unload mode, which burn the excess power, making the battery charging in best status
◆ Suitable for household lighting, TV, fan, radio, computer, electric motor and refrigerator
3kW Solar System Specification
Model CNCH-3000W
Solar panel power 125WP*24pcs
Solar charge controller 96V30A
Solar inverter 4000W Pure wave sine inverter
Battery capacity 2V 500AH *48pcs
Output voltage/frequency 110VAC/220VAC 50/60Hz
Inverter conversion efficiency 85%
Volume 2.8M3
Weight 600Kg
3kW Solar System Load Item
30 Energy Saver Bulbs
1 Radio or CD/DVD player
1 Refrigerator
2 Fans
1 Desktop or Laptop Computers
1 Colour TV
2kW Solar System
2000W Solar Power System Features
◆ Digital indication of working model
◆ Perfect protection function, thus the system has higher reliability.Battery Charger Protection, Battery Low Voltage Protection, Overload Protection Short Circuit Protection, Thermal Protection, Fault Indication Function
◆ LCD display function, visually display battery voltage and charge current
◆ Integrated design of controller and inverter,with simple structure and easy maintenance
◆ Frequency toroidal transformer, ensures that inverter has high efficiency and low no-load loss
◆ Pure sine wave output, compared with square wave or modified wave, has higher efficiency and higher capability of driving load
◆ PWM stepless unload mode, which burn the excess power, making the battery charging in best status
◆ Suitable for household lighting, TV, fan, radio, computer, electric motor and refrigerator
2000W Solar Power System Specification
Model CNCH-2000W
Solar panel power 125WP*16pcs
Solar charge controller 48V50A
Solar inverter 3000W Pure wave sine inverter
Battery capacity 2V 600AH *24pcs
Output voltage/frequency 110VAC/220VAC 50/60Hz
Inverter conversion efficiency 85%
Volume 2.2M3
Weight 420Kg
2000W Solar Power System Load Item
30 Energy Saver Bulbs
1 Radio or CD/DVD player
2 Fans
1 Washing Machine or Small Power Cookers / Microwaves
1 Desktop or Laptop Computers
2 Colour TV
2000W Solar Power System Notes
Can supply electric 10000w/day
Charge full battery can guarantee that two consecutive rainy days of normal power supply
The maximum power load for the system: 3000W
1kW Solar System
1000W Solar Power System Features
◆ Digital indication of working model
◆ Perfect protection function, thus the system has higher reliability.Battery Charger Protection, Battery Low Voltage Protection, Overload Protection Short Circuit Protection, Thermal Protection, Fault Indication Function
◆ LCD display function, visually display battery voltage and charge current
◆ Integrated design of controller and inverter,with simple structure and easy maintenance
◆ Frequency toroidal transformer, ensures that inverter has high efficiency and low no-load loss
◆ Pure sine wave output, compared with square wave or modified wave, has higher efficiency and higher capability of driving load
◆ PWM stepless unload mode, which burn the excess power, making the battery charging in best status
◆ Suitable for household lighting, TV, fan, radio, computer, electric motor and refrigerator
1000W Solar Power System Specification
Model CNCH-1000W
Solar panel power 125WP*8pcs
Solar charge controller 48V25A
Solar inverter 1500W Pure wave sine inverter
Battery capacity 2V 30AH *24pcs
Output voltage/frequency 110VAC/220VAC 50/60Hz
Inverter conversion efficiency 85%
Volume 1.3M3
Weight 240Kg
1000W Solar Power System Load Item
20 Energy Saver Bulbs
1 Radio or CD/DVD player
1 Fan
1 Refrigerator
1 Desktop / Laptop
1 20″ Colour TV
1000W Solar Power System Notes:
Can supply electric 5000w/day
Charge full battery can guarantee that two consecutive rainy days of normal power supply
The maximum power load for the system: 1500 W
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